After the first lot of rear custom fibreglass body panels were successfully pulled out of the moulds, the crew at Joe Bradley Fibreglass carefully gave them a trim and a tidy, and cut out all of the areas that are going to be air intakes or mesh on the final car. Then it was time to test fit the panels onto the rolling chassis and get our first true impression of what the rear end of the Ligero will look like.
The cut out areas in the rear panel of the car will have mesh inserted into them to vent air out the back of the engine bay. The circular depressions are naturally going to have the triple tail lights in them, and the lower, outer vents will have the dual exhaust tips vertically stacked on each side. Below is a cardboard mockup of the badge work for the rear of the car with the black cardboard representing the mesh.
A small amount of remedial cutting and pasting of the side sills of the chassis was required for a perfect fit of the body.
Then finally the Ligero could be lowered from the stands to get a feel for its road stance. Naturally this will require a bit of fine tuning as the back end gets loaded up with the AMG 5.5L V8 and Porsche 996 transaxle. Another factor that we have considered is that the custom Bilstein shocks are designed for a Corvette C5, which is a front-engined car, so it will be interesting to see how they perform in the setting of a mid-engined configuration. Only time will tell.
The final component to test fit on the rear was the wing, which is currently still in its body plug stage. Here’s a sneak preview of how it is going to look, complete with one of the early edition of Delta badges!
And finally a walk around and description of the build to date with the prototype Ligero back at Trickey Performance Engineering. It’s back to Andrew now to work his magic again and continue to build.
In a significant milestone for Delta Automotive the first fibreglass rear bodywork panels have come out of the mould, and they look fantastic! The photos below are of the crew at Joe Bradley Fibreglass removing the moulds from the first fibreglass rear bodywork, clad in grey gelcoat.
We couldn’t have hoped for a better result, and the rear moulds are now complete and ready to pump out further panels as required. Next step is to test fit the panels on the chassis.
The 5.5L AMG power plant is going to need plenty of juice to keep it from going thirsty! Having stage one of the chassis completed allowed us to have twin fuel tanks fabricated to fit one on either side of the engine bay. The work that the contractor did on their construction was nothing short of art. They will fit snug and low in the chassis to keep the centre of gravity way down near mother earth, and will be connected via a pipe running through the engine bay. At 45 Litres a piece, they will be capable of holding plenty of fuel to keep the big V8 happy!