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First Ligero fibreglass bodywork panels revealed!
January 1st, 2017 | by deltaautomotiveIn a significant milestone for Delta Automotive the first fibreglass rear bodywork panels have come out of the mould, and they look fantastic! The photos below are of the crew at Joe Bradley Fibreglass removing the moulds from the first fibreglass rear bodywork, clad in grey gelcoat.
We couldn’t have hoped for a better result, and the rear moulds are now complete and ready to pump out further panels as required. Next step is to test fit the panels on the chassis.
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Rear fibreglass body panel mould creation
December 24th, 2016 | by deltaautomotiveWith the rear plug finished to a perfectly smooth Mack Truck brown finish it could then be waxed with a bunch of coats and clad with the gelcoat and the fibreglass that would then be removed to form the moulds for the rear body panels for the Ligero.
The process is outlined in the video below – First of all a thick coat of black gelcoat is sprayed onto the waxed rear bodywork plug. The wax ensures that when the time comes to release the mould that it will separate at the gelcoat layer. The gelcoat allows for a perfectly smooth finish on the inside of the moulds for the panels. Once the gelcoat is appropriately dry, fibreglass is laid over the top of it to create the rigid structure for the moulds.
Everything is then left to cure with a few strategic pieces of wood for reinforcement and rigidity, and some carefully made separations in the mould to allow the mould to be strategically released in pieces.
Once cured these mould pieces will be removed from the plug and then the process of creating the first rear body panels will begin. The plug itself will then become largely obsolete, which seems a shame after all of the hours of hard work that went into it. One of the crew at Joe Bradley Fibreglass suggested that it could be turned into a barbecue or a home bar! What do you think?
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CAD Delta Ligero
December 10th, 2016 | by deltaautomotiveKeen to get a feel for what the Ligero might look like once complete I engaged Phillip from Triangle Prototypes to knock up some CAD images. Despite having incomplete information, Phillip worked with the dimensions that I was able to supply him as well as the photos of the work in progress to start building up a CAD profile of the car.
A bit more back and forward, and a few more hours of skilful work by Phillip and the CAD Ligero began to come to life.
Then with a lick of paint…Perfect.
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Kit Car project – Where it all began
October 2nd, 2016 | by excitemediaFrom the earliest age I’ve had a fascination with sports cars, particularly European Supercars. I can vividly remember my matchbox car collection from early childhood, and my favourites amongst them being the Countach, the Testarossa, and a Lancia Stratos in the classic white, red and green Alitalia livery. Throughout my early teens my walls were plastered with posters of the Supercars of the day, and I spent weekends in the garage with my dad pulling apart classic cars and putting them back together.
Fast forward to my late teens and I found myself at university on the Gold Coast. At the time a couple of small local manufacturers were making low volume sports cars with steel space frames and fibreglass bodies, using donor components from various other cars. One such manufacturer was known as De-Type and I remember being stopped in my tracks upon seeing one of their cars on the roads of the Gold Coast as I drove to university one morning. I swung my car around and followed it for as long as I could to get a better look. Very wide and very low, the car had the styling of the contemporary Supercars of the day but yet was distinctly unique. It was not a direct replica of anything in particular but drew undeniable styling cues from the Lamborghinis of the day. After working out what the car was I subsequently visited the local factory multiple times to watch the cars in production and to dream.
I’m unclear as to the relationship between De-Type and another company called Delanda, but it would seem to me that the moulds for the car that I had seen at some point changed hands to Delanda and were used in a car known as the Delanda GT 5000. Long story short, both companies were short lived and very few De-Types or Delandas found their way onto the road during the period. After both companies ceased production cars changed hands periodically on Ebay and other online forums but as the years passed they popped up less and less until they couldn’t be found at all……until.
Fast Forward another two decades or so and there it was! My teenage dream car for sale on Ebay. A little shabby mind you, but none the less an unfinished De-Type or Delanda (unsure quite which one) and within my price range. Managing to outbid the competition I secured the car, and after a period of storage, I finally had the garage space and time to get my hands on the thing and start work on bringing it back to life.
Like so many teenage dreams, it would sadly turn out to not be exactly what I hoped!
For a start it appeared to have been left out in the weather for periods of its life, with spots of rust throughout the space frame. Furthermore, one of the previous owners had attempted to turn it into a convertible by cutting the roof off rather crudely through both the fibreglass and space frame roof structure. The door mechanisms didn’t function, the windscreen that came with it didn’t fit, the suspension was primitive, and the engine gearbox combo was relatively anaemic and of uncertain condition internally.
My initial hopes of being able to restore the car myself began to shatter, but undeterred I simply started looking for the right engineer to bring the car back to life. Meanwhile, I also began the search for a more appropriate drivetrain for the project, ideally something European and with a few more ponies that the supercharged Ford 3.8L V6 that was in the car when I got it. As I was unsure at the time whether I had got my hands on a De-Type or a Delanda, I dubbed the project “Project Delta”.